The secret to these double smash burgers is one hard smash on a screaming-hot skillet — that's what gives you deeply browned, lacy edges in under 3 minutes. Layer two patties with melty American cheese, sticky bacon onion jam, and homemade burger sauce for the best burger you'll ever make at home.
1½lbs (675g)80/20 ground chuck, enough for 4 double burger sandwiches
Kosher salt
Freshly ground black pepper
8thin slices American cheese
4potato buns,split (brioche also works)
2Tbsp (28g)unsalted butter, softened
Pickle slices
Neutral oil
Instructions
Make the burger sauce. In a small bowl, whisk together all sauce ingredients until smooth and evenly combined. Cover and refrigerate for 30 minutes (optional) to let the onion mellow and the flavors marry. Taste and adjust salt or acid before serving.
Cook bacon. Add diced bacon to a cold medium skillet and cook over medium heat, stirring occasionally, until the fat has rendered and the bacon is crisp and deeply browned, 8-10 minutes. Transfer to a paper towel-lined plate with a slotted spoon, then pour off all but about 1 Tbsp (15ml) of the rendered fat.
Finish the bacon onion jam. Reduce the heat to medium-low. Add the diced onion with a pinch of kosher salt and cook, stirring often, until softened and lightly caramelized, 8-10 minutes. Stir in the chopped garlic and chili flakes and cook until fragrant, about 1 minute. Add ¼ cup (50g) brown sugar, 2 Tbsp (30ml) maple syrup, and 2 Tbsp (30ml) apple cider vinegar, stirring to dissolve the sugar. Return the bacon to the pan. Simmer, stirring frequently, until the mixture is glossy and jammy and the liquid has reduced to a glaze, about 5-6 minutes. Off the heat, season with salt to taste and let cool slightly.
Tip: If it tightens too fast, add a splash of water to loosen. It’ll continue to thicken as it sits.
Form loose balls. Gently divide the chuck into 8 balls, about 2½-3oz (70-85g) each (for two patties per burger). Handle them as little as possible and don’t pack them tight.
Tip: Don’t season yet — salt on raw beef tightens the texture!
Heat the pan. Heat a cast iron skillet or griddle over high heat until it’s starting to smoke, then add a thin film of neutral oil. If needed, open a window. This is high-heat and smoky!
Smash burgers. Place a ball in the pan and within the first 10 seconds, before it can seize, smash it flat to about ¼ inch with a kitchen press, using a square of parchment between the press and the meat so it won’t stick.
Tip: Don’t re-smash once it’s cooking or you’ll press the juices out. Work in batches of 2-3 so you don’t overcrowd the pan (unless working on a griddle).
Sear and cheese. Immediately season the tops generously with salt and pepper. Cook undisturbed until the edges are deeply browned and lacy and the crust has set, about 2-2½ minutes. Resist the urge to peek. Using a thin, metal spatula, slide flat along the pan to get under the crust, then flip each patty and lay a slice of cheese on top right away. Cook for another 30-45 seconds, then stack the two cheesy patties together. Repeat with remaining beef.
Cheese tip: For a faster, gooier melt, add a splash of water to the pan and cover with a lid to steam the cheese.
Toast the buns. Butter the cut sides of the buns, then toast on the griddle until golden, about 1 minute. You can do this while the patties rest a minute or in the rendered fat in between batches. Transfer to a plate and keep cut-side up until ready to assemble.
Assemble. Spoon a generous amount of burger sauce on the bottom bun. Layer with the two cheesy patties, a warm spoonful of bacon onion jam, and pickles. Add a bit more sauce to the top bun and crown.
Notes
Each patty should be about 2½-3oz (70-85g).
Make the jam and sauce ahead and day-of prep and cook time drops to roughly 25–30 minutes. Loosen jam in a skillet with a splash of water.
If you are making a lot of smash burgers for a party, here’s my favorite tip: use a tortilla press to smash the patties in between squares of cut parchment paper, then stack them until ready to cook. You’ll save a lot of arm muscle by having them pre-smashed!
If you’re not using sweet pickle relish in the burger sauce, you may want to add ½ tsp sugar.
Timing: I recommend making both the jam and sauce(s) ahead. Have your cheese, pickles, and buns laid out before the first ball hits the pan, and toast buns in the fat between batches so everything lands hot at once.